Jumo 709061 TYA 201 - Single-Phase Power Controller Ope User Manual

JUMO TYA 201Single-Phase SCR Power ControllerB 709061.0Operating Manual2012-12-01/00561071709061/8-01-020709061/8-01-050709061/8-01-150709061/8-01-200

1 Introduction8 2012-12-01/00561071 [SCR Power Switch TYA201]1.3 Order detailsThe nameplate is affixed to the right-hand side of the case.(1) Basic ty

8 Fault messages and alarms98 2012-12-01/00561071 [SCR Power Controller TYA201]8.2 Replacing a defective semi-conductor fuseOpening the caseh Disconne

2012-12-01/00561071 [SCR Power Controller TYA201] 998 Fault messages and alarms8.2.1 Accessories: semi-conductor fusesThe design of the semi-conductor

8 Fault messages and alarms100 2012-12-01/00561071 [SCR Power Controller TYA201]h Undo 2 recessed head screwsh Replace the defective semi-conductor fu

2012-12-01/00561071 [SCR Power Controller TYA201] 1018 Fault messages and alarmsh Undo 2 hexagon head screwsh Replace the defective semi-conductor fus

8 Fault messages and alarms102 2012-12-01/00561071 [SCR Power Controller TYA201]

2012-12-01/00561071 [SCR Power Controller TYA201] 1039 What to do, if ...What is happening? Cause/remedy InformationGreen Power LED isflashing- Displa

104 2012-12-01/00561071 [SCR Power Controller TYA201]9 What to do, if ...Power controller is notproducing full powereven though the setpointvalue is s

2012-12-01/00561071 [SCR Power Controller TYA201] 10510 Technical data10.1 Voltage supply, load current10.2 Electrical isolationVoltage supply Corres

10 Technical data106 2012-12-01/00561071 [SCR Power Switch TYA201]10.3 Analog inputs10.4 Analog output (actual value output)10.4.1Display and measurin

2012-12-01/00561071 [SCR Power Controller TYA201] 10710 Technical data10.7 General characteristic dataSCR control: Setpoint specificationcurrent input

2012-12-01/00561071 [SCR Power Controller TYA201] 91 Introduction1.3.1 Scope of delivery1.3.2 Accessories1.3.3 General accessoriesSemi-conductorfuses

10 Technical data108 2012-12-01/00561071 [SCR Power Switch TYA201]Permissible storage temperature range-30 to +70 °C (restricted temperature range 1K5

2012-12-01/00561071 [SCR Power Controller TYA201] 10910 Technical data10.8 Approvals/approval marksApproval markTesting agency Certificates / certific

JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc.Street address:Moritz-Juchheim-Straße 136039 Fulda, GermanyDelivery address:

1 Introduction10 2012-12-01/00561071 [SCR Power Switch TYA201]1.4 Brief descriptionDevice The JUMO TYA 201 represents the consistent development of th

2012-12-01/00561071 [SCR Power Controller TYA201] 111 Introduction1.5 Standards, approvals, and conformityTest basis for the device properties is the

1 Introduction12 2012-12-01/00561071 [SCR Power Switch TYA201]

2012-12-01/00561071 [SCR Power Controller TYA201] 132 Installation2.1 Important installation notesSafety regula-tionsk The choice of cable material, t

2 Installation14 2012-12-01/00561071 [SCR Power Controller TYA201]h That the configuration of the analog inputs, for example, corresponds to the wirin

2012-12-01/00561071 [SCR Power Controller TYA201] 152 Installation2.1.2 Filtering and interference suppressionTo prevent radio-frequency interference,

2 Installation16 2012-12-01/00561071 [SCR Power Controller TYA201]Installation heightIn the case of air cooling, it must be noted that the effectivene

2012-12-01/00561071 [SCR Power Controller TYA201] 172 Installation2.1.4 Wall mounting with screws (ex works)Power controllers with a load current betw

All parameter settings are described in detail in the chapter "Configuration". This operating overview shows all possible parameters of the

2 Installation18 2012-12-01/00561071 [SCR Power Controller TYA201]TYA201 100ATYA201 150/200A

2012-12-01/00561071 [SCR Power Controller TYA201] 192 InstallationTYA201 250A

2 Installation20 2012-12-01/00561071 [SCR Power Controller TYA201]Hot surface2.1.5 Mounting on DIN rail (accessories)Power controllers up to 32 A can

2012-12-01/00561071 [SCR Power Controller TYA201] 212 Installation2.2 Dimensions2.2.1 Type 709061/X-0X-020-XXX-XXX-XX-25X2.2.2 Type 709061/X-0X-032-XX

2 Installation22 2012-12-01/00561071 [SCR Power Controller TYA201]2.2.3 Type 709061/X-0X-050-XXX-XXX-XX-25X2.2.4 Type 709061/X-0X-100-XXX-XXX-XX-25X

2012-12-01/00561071 [SCR Power Controller TYA201] 232 Installation2.2.5 Type 709061/X-0X-150-XXX-XXX-XX-25XType 709061/X-0X-200-XXX-XXX-XX-25X

2 Installation24 2012-12-01/00561071 [SCR Power Controller TYA201]2.2.6 Type 709061/X-0X-250-XXX-XXX-XX-25X 2.2.7 Clearances (all types)h Allow a clea

2012-12-01/00561071 [SCR Power Controller TYA201] 253 Electrical connectionDangerousvoltageh Disconnect the system from the voltage supply on all pole

3 Electrical connection26 2012-12-01/00561071 [SCR Power Controller TYA201]3.2 Cable lugs and plug-in screw terminals3.2.1 Type 709061/X-0X-032-XXX-XX

2012-12-01/00561071 [SCR Power Controller TYA201] 273 Electrical connection3.2.2 Type 709061/X-0X-050-XXX-XXX-XX-25X

2012-12-01/00531796 [Thyristor Leistungsschalter TYA201] 1Inhalt1 Introduction...

3 Electrical connection28 2012-12-01/00561071 [SCR Power Controller TYA201]3.2.3 Type 709061/X-0X-100-XXX-XXX-XX-25XDevices with a load current of 100

2012-12-01/00561071 [SCR Power Controller TYA201] 293 Electrical connection3.2.4 Type 709061/X-0X-150-XXX-XXX-XX-25XType 709061/X-0X-200-XXX-XXX-XX-25

3 Electrical connection30 2012-12-01/00561071 [SCR Power Controller TYA201]3.2.5 Type 709061/X-0X-250-XXX-XXX-XX-25XDevices with a load current of 200

2012-12-01/00561071 [SCR Power Controller TYA201] 313 Electrical connection

3 Electrical connection32 2012-12-01/00561071 [SCR Power Controller TYA201]3.3 Connection diagramControl sectionMaster-slave connectionConnection for

2012-12-01/00561071 [SCR Power Controller TYA201] 333 Electrical connectionFault signaloutputInterfacesConnection for Screw terminal X3 Connection si

3 Electrical connection34 2012-12-01/00561071 [SCR Power Controller TYA201]3.3.1 Single-phase operation: phase / NAIn the case of power controllers wi

2012-12-01/00561071 [SCR Power Controller TYA201] 353 Electrical connection3.3.2 Single-phase operation: phase / phaseAIn the case of power controller

3 Electrical connection36 2012-12-01/00561071 [SCR Power Controller TYA201]3.3.3 Star connection with accessible star point (N)AIn the case of power c

2012-12-01/00561071 [SCR Power Controller TYA201] 373 Electrical connection3.3.4 Open delta connection (six wire connection)AIn the case of power cont

2 2012-12-01/00531796 [Thyristor Leistungsschalter TYA201]Inhalt3.1.1 Type 709061/X-0X-20-XXX-XXX-XX-25X ...

3 Electrical connection38 2012-12-01/00561071 [SCR Power Controller TYA201]3.3.5 Free-running economy circuit with purely resistive loadsFor this elec

2012-12-01/00561071 [SCR Power Controller TYA201] 393 Electrical connectionAdvantages The free-running economy circuit has the advantage that, on aver

3 Electrical connection40 2012-12-01/00561071 [SCR Power Controller TYA201]AIn the case of power controllers with a load current of 250 A, the fan ter

2012-12-01/00561071 [SCR Power Controller TYA201] 414 OperationObserve the switch-on se-quenceThe voltage supplies to the control electronics and to t

4 Operation42 2012-12-01/00561071 [SCR Power Controller TYA201]Using and the current measured values such as currents, voltageactual values, setpo

2012-12-01/00561071 [SCR Power Controller TYA201] 434 Operation4.1.3 Meaning of the displayed measured values1. Is only displayed if the current trans

4 Operation44 2012-12-01/00561071 [SCR Power Controller TYA201]4.1.4 Display in the configuration levelScroll bar The entry highlighted in black is se

2012-12-01/00561071 [SCR Power Controller TYA201] 454 Operation4.1.5 Display of error messages and special statesCyclicaldisplayThe symbols for input,

4 Operation46 2012-12-01/00561071 [SCR Power Controller TYA201]4.2 Operator levelHere you will find the parameters that can be modified during ongoing

2012-12-01/00561071 [SCR Power Controller TYA201] 474 Operation4.2.3 Setpoint value configurationCurrent load current10 % to max. load current for the

2012-12-01/00531796 [Thyristor Leistungsschalter TYA201] 3Inhalt5.1.4 Setpoint value configuration ...

4 Operation48 2012-12-01/00561071 [SCR Power Controller TYA201]4.2.4 MonitoringThe value to be monitored can be adjusted.v Chapter 5.1.5 "Monitor

2012-12-01/00561071 [SCR Power Controller TYA201] 494 OperationThis function is not configured ex works.This window only appears if the following sett

4 Operation50 2012-12-01/00561071 [SCR Power Controller TYA201]

2012-12-01/00561071 [SCR Power Controller TYA201] 515 Configuration5.1 Configuration levelThe configuration level contains parameters for configuring

5 Configuration52 2012-12-01/00561071 [SCR Power Controller TYA201]5.1.1 Device dataBasic settings for display and temperature unit. 5.1.2 Power contr

2012-12-01/00561071 [SCR Power Controller TYA201] 535 ConfigurationOperating mode(Is displayed in themeasured value lev-el in the info line)Burst-firi

5 Configuration54 2012-12-01/00561071 [SCR Power Controller TYA201]Subordinate control loopU2, U, I2, I, P Note: The subordinate control loop only app

2012-12-01/00561071 [SCR Power Controller TYA201] 555 ConfigurationCycle time Fixed (500 ms)(For slow heating ele-ments)Note: This setting is only ava

5 Configuration56 2012-12-01/00561071 [SCR Power Controller TYA201]Yes "Yes" means that a soft start with phase angle control or pulse group

2012-12-01/00561071 [SCR Power Controller TYA201] 575 ConfigurationCurrent limiting No No current limitingYes The current limiting is implemented via

4 2012-12-01/00531796 [Thyristor Leistungsschalter TYA201]Inhalt7.4 Program start ...

5 Configuration58 2012-12-01/00561071 [SCR Power Controller TYA201]5.1.3 Analog inputsThe power controller has a voltage and a current input.These inp

2012-12-01/00561071 [SCR Power Controller TYA201] 595 Configuration5.1.4 Setpoint value configurationThis setting determines which input specifies the

5 Configuration60 2012-12-01/00561071 [SCR Power Controller TYA201]Input in the event of an errorCurrent, voltage, and interface input are monitored f

2012-12-01/00561071 [SCR Power Controller TYA201] 615 Configuration5.1.5 MonitoringThis allows an internal measured value to be monitored for complian

5 Configuration62 2012-12-01/00561071 [SCR Power Controller TYA201]Limit value hystere-sis0 to 1 to 9999.9 Switching differential at the upper and low

2012-12-01/00561071 [SCR Power Controller TYA201] 635 Configuration5.1.6 Binary inputsThere are 2 binary inputs and one additional binary input for fi

5 Configuration64 2012-12-01/00561071 [SCR Power Controller TYA201]External switch-off, display lightingSwitched offNo external switch-off, i.e. the b

2012-12-01/00561071 [SCR Power Controller TYA201] 655 Configuration5.1.7 Binary output This parameter specifies which control direction the binary out

5 Configuration66 2012-12-01/00561071 [SCR Power Controller TYA201]5.1.8 Actual value outputThe actual value output is an analog output at which diffe

2012-12-01/00561071 [SCR Power Controller TYA201] 675 Configuration5.1.10 PROFIBUS-DPInterface parameters for PROFIBUS-DB (see separate manual)5.1.11

2012-12-01/00561071 [SCR Power Controller TYA201] 51 Introduction1.1 PrefacePlease read this operating manual before starting up the device. This oper

5 Configuration68 2012-12-01/00561071 [SCR Power Controller TYA201]5.2 Configuration exampleRequirements Load voltage 400 V3 heating elements each wit

2012-12-01/00561071 [SCR Power Controller TYA201] 696 Special device functions6.1 Detection of load faultsThe load monitoring function can detect and

6 Special device functions70 2012-12-01/00561071 [SCR Power Controller TYA201]The specifications in % refer to load current changesOvercurrent The spe

2012-12-01/00561071 [SCR Power Controller TYA201] 716 Special device functions6.1.1 Teach-inDepending on the configuration of the parameter "Load

6 Special device functions72 2012-12-01/00561071 [SCR Power Controller TYA201]Teach-in"Automatic (cy-clically)""Automatically (cyclical

2012-12-01/00561071 [SCR Power Controller TYA201] 736 Special device functionsIf the teach-in is being performed for the first time, the message "

6 Special device functions74 2012-12-01/00561071 [SCR Power Controller TYA201]6.3 Default setpoint value via potentiometerFor this, a 5 kΩ potentiomet

2012-12-01/00561071 [SCR Power Controller TYA201] 756 Special device functionsThe power controllers switch on chronologically staggered. Starting from

6 Special device functions76 2012-12-01/00561071 [SCR Power Controller TYA201]6.5 Subordinate controlSubordinate control loops are used to eliminate o

2012-12-01/00561071 [SCR Power Controller TYA201] 776 Special device functionssponse of the temperature control loop and increases its output level (y

1 Introduction6 2012-12-01/00561071 [SCR Power Switch TYA201]1.2 Typographical conventions1.2.1 Warning symbolsCautionCautionESDDangerous volt-ageHot

6 Special device functions78 2012-12-01/00561071 [SCR Power Controller TYA201]Heating elements that have a positive temperature coefficient (TC), i.e.

2012-12-01/00561071 [SCR Power Controller TYA201] 796 Special device functionsThis effect supports the complete control loop. As the furnace temperatu

6 Special device functions80 2012-12-01/00561071 [SCR Power Controller TYA201]Figure 3: Heating element with a negative TCLooking at the power equatio

2012-12-01/00561071 [SCR Power Controller TYA201] 816 Special device functionsSilicon carbide heating elements have a nominal resistance that can alte

6 Special device functions82 2012-12-01/00561071 [SCR Power Controller TYA201]6.6 Resistance limitation (R control).Function It operates both in burst

2012-12-01/00561071 [SCR Power Controller TYA201] 836 Special device functions6.7 Current limitingFunction Current limiting prevents overcurrents in t

6 Special device functions84 2012-12-01/00561071 [SCR Power Controller TYA201]6.8 α startFactory setting The phase angle of the first half-wave (α sta

2012-12-01/00561071 [SCR Power Controller TYA201] 856 Special device functionsAlternatively, the SCR output can also be switched off via the PROFIBUS,

6 Special device functions86 2012-12-01/00561071 [SCR Power Controller TYA201]

2012-12-01/00561071 [SCR Power Controller TYA201] 877 Setup programThe setup program enables convenient configuration of all data for the deviceon a P

2012-12-01/00561071 [SCR Power Controller TYA201] 71 Introduction1.2.2 Note signsNote:ReferenceFootnote1.2.3 Performing an actionActioninstructionVita

7 Setup program88 2012-12-01/00561071 [SCR Power Controller TYA201]7.3 Installationh Install the setup programInstallationstepsDisplay on the PC scree

2012-12-01/00561071 [SCR Power Controller TYA201] 897 Setup programInstallationcomplete78Launchsetup program9InstallationstepsDisplay on the PC screen

7 Setup program90 2012-12-01/00561071 [SCR Power Controller TYA201]7.4 Program starth Start the setup program via the Windows start menuh Insert the s

2012-12-01/00561071 [SCR Power Controller TYA201] 917 Setup program7.5 Forgotten the code?If you have forgotten your password, you can read out the de

7 Setup program92 2012-12-01/00561071 [SCR Power Controller TYA201]7.6 Changing the language of the device textsThe language set ex works is specified

2012-12-01/00561071 [SCR Power Controller TYA201] 938 Fault messages and alarmsCyclicaldisplayThe symbols for input, subordinate control, and operatin

8 Fault messages and alarms94 2012-12-01/00561071 [SCR Power Controller TYA201]Attention!High temperature Device temperature is higher than 100 °C(exc

2012-12-01/00561071 [SCR Power Controller TYA201] 958 Fault messages and alarmsData cable faulty Communication between master and slave interrup

8 Fault messages and alarms96 2012-12-01/00561071 [SCR Power Controller TYA201]Slave: Attention! High temp.Device temperature is higher than 100 °C(e

2012-12-01/00561071 [SCR Power Controller TYA201] 978 Fault messages and alarms8.1 Binary signal for collective faultThis signal is used for controlli